Simulation And FEA ยท Academic Design Project

Baja Off-road Vehicle Chassis: Structural Optimization

FEA and strength-of-materials assessment of an off-road vehicle chassis against stiffness and safety requirements.

Concept tubular chassis frame with member stress colouring (illustrative)
  1. Problem
  2. Analysis
  3. Design
  4. Verification
  5. Outcome And Impact

Problem

Assess a Baja off-road vehicle chassis against stiffness and safety requirements and find where mass could be saved or strength added.

Problem Definition And Scope

  • Chassis structural assessment
  • Welded components under a 3G impact load
  • Fabrication and dimensional checks

Analysis And Method

  • Applied FEA in PTC Creo
  • Applied strength-of-materials principles to the chassis
  • Evaluated welded components under a 3G impact load to identify reinforcement areas

Design And Engineering Applied

  • Stress analysis
  • Strength of materials
  • Design checking and verification

Verification: Tools And Standards

  • PTC Creo (FEA)

Deliverables

  • Structural assessment of the chassis
  • Reinforcement areas for welded components
  • Support for fabrication and dimensional checks

Outcome And Impact

  • Calculations indicated the proposed design could reduce mass by 12%.

Client: Academic design project. Image is illustrative.

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